The popcorn production line can match the length of the machine and the line according to the customer’s output. The popcorn is popped from a single machine and poured onto the conveyor belt for breakup, cooling, transmission, screening, and direct packaging of the popcorn, which improves work efficiency for popcorn manufacturers. , increased production to meet the requirements of customers with large orders and high demand.
The fully automatic popcorn machine has automatic hydraulic back-turning of the pot, automatic hydraulic discharging, and one-button lifting of the pot. It can quickly cool down after stopping heating to prevent high-temperature waste heat from causing the pot to burn. The mixer does not need to be disassembled and assembled, it is convenient to take out of the pot and saves labor costs. It is a food processing equipment with excellent performance. The speed can also be adjusted from 0 to 30 rpm according to the user’s needs.
The popcorn machine is placed in the conveying part of the popcorn production line. So the length of the production line depends on the number of popcorn machines and the output of the customer.
Optional: 7 meters for 1 set ; 9 meters can accommodate 2 units popcorn machines; 10 meters for 3 units; 14 meters for 4~5 units.
Advantage of Popcorn Machine and Production Line
1. Fully automatic control system: All operations can be realized through the control panel. According to the requirements of the process formula, the temperature, speed and time can be precisely controlled to realize standardized production and ensure consistent product quality.
2. Professional customization of products: According to the needs of product technology, output and operating environment, professional customized equipment is provided to meet customer requirements.
3. Low operating cost: advanced circuit design, efficient power matching.
4. Long service life: The materials are made of high-quality stainless steel, which has a long service life and does not deform under high temperature.
5. Considerate after-sales service: All the equipment manufactured by our company can enjoy one-year warranty and free maintenance service.
Working principle of electromagnetic popcorn machine heating: It adopts the principle of magnetic field induction eddy current heating, which uses current to generate a magnetic field through the coil. When the magnetic force in the magnetic field passes through the bottom of the iron-containing pot, countless currents will be generated, making the pot itself heat up at high speed , and then reheat the food in the pot.
The advanced transmission and sealing structure is used to make the transmission part and the inside of the pot clean and hygienic. Using frequency conversion speed regulation power, more stable. It adopts hydraulic lifting, turning over the pot to discharge materials, no need to disassemble and assemble the agitator, saving manpower and reducing labor intensity. It is a food processing equipment with excellent performance.
Features of Industrial Popcorn Production Line
The popcorn machine makes one pot in 5 minutes, and one pot produces 10 catties
The popcorn machine is made of SUS304 stainless steel, which meets the requirements of food hygiene and safety.
The popcorn machine adopts 360-degree planetary bottom scraping and stirring, so there is no dead angle and no sticky pot.
The popcorn machine is fully automated, the pot is automatically turned over and the material is automatically discharged, and one-button control saves time and effort.
The multi-purpose popcorn machine is suitable for popcorn of various flavors.
We have basically 2 major types in terms of heating, gas type and electromagnetic induction type. Gas type has 1 model: RQB700; Electromagnetic induction type has 2 models: DCB700, DCB900 and those of with German Siemens PLC system for unmanned fully automatic continuous production.
Combining popcorn machines with our production line, our customer can reach big productivity around 8 tons/day. We have different length for popcorn production line customized, such as 7 meters, 9 meters, 10 meters, 14 meters, and longer.
Applications in the Food Industry
1.Movie Theaters: Industrial popcorn processing lines play a vital role in supplying the popcorn enjoyed by moviegoers around the world. The ability to consistently produce large quantities of popcorn is essential in the cinema industry.
2.Snack Manufacturing: Popcorn is a staple in the snack food industry. Industrial lines enable snack manufacturers to produce a wide range of popcorn-based products, including flavored varieties and ready-to-eat options.
3.Retail: Many retail stores sell packaged popcorn, and industrial processing lines ensure that these products meet consumer demand while maintaining quality.
4.Food Service: Restaurants, cafes, and food service providers use popcorn processing lines to produce large quantities of popcorn for various applications, including as a side dish or snack.
The Technology Behind Industrial Popcorn Processing Lines
Industrial popcorn processing lines are a marvel of engineering, blending various technologies to efficiently produce popcorn on a massive scale. Here are the core components and technologies involved:
1.Popcorn Popping Machine: At the heart of the line is the popping chamber, where raw popcorn kernels are exposed to high heat. These chambers are designed for rapid and uniform heating, ensuring that every kernel pops perfectly.
2.Continuous Conveyor System: A conveyor system moves the kernels through the entire process, from pre-heating to packaging. This continuous flow minimizes production downtime and maximizes efficiency.
3.Heat Control: Precise control over temperature and cooking time is critical to producing consistent popcorn. Industrial lines use advanced heating systems and control algorithms to achieve this.
4.Sorting and Screening: After popping, the popcorn undergoes sorting and screening to remove unpopped kernels and any debris. This ensures the final product is of high quality.
One of the key benefits of using an industrial popcorn production line is that it allows manufacturers to produce large quantities of popcorn efficiently. This means that they can meet the demands of customers while keeping costs low. In addition, an industrial production line can help to ensure consistency in the quality and flavor of the popcorn.
Overall, the industrial popcorn production line is an essential tool for manufacturers who want to produce large quantities of high-quality popcorn. By using this production line, they can efficiently produce, flavor, and package popcorn in a way that meets the demands of consumers. Whether you are enjoying popcorn at the movies, at home, or on the go, chances are that it was made using an industrial popcorn production line.
In the world of snack foods, few treats hold the universal appeal and nostalgic charm of popcorn. The sound of kernels popping, the aroma of butter and salt, and the joy of sharing a bowl with friends or at the movies—all these elements contribute to popcorn’s enduring popularity. As consumer demand for this beloved snack continues to grow, the emergence of the High Productivity Popcorn Production Line has redefined the landscape of popcorn manufacturing. This innovative assembly of machinery and technology is revolutionizing the way popcorn is produced, elevating efficiency, consistency, and quality to unprecedented levels.
The High Productivity Popcorn Production Line operates as a symphony of machinery, with each component playing a crucial role in delivering consistent, high-quality popcorn. From the popcorn popper to the seasoning and packaging units, every element is designed for optimal performance and ease of operation.
Advanced sensors and automation technology ensure precise temperature control, efficient kernel popping, and uniform seasoning distribution. The result is a product that boasts the same irresistible flavor and texture with every batch, a hallmark of top-tier popcorn.
As popcorn remains a cherished snack and a staple of movie nights and gatherings, the High Productivity Popcorn Production Line takes its place as a revolutionary tool, ensuring that the magic of popcorn can be enjoyed on a grand scale, one perfectly popped kernel at a time.
The popcorn production line includes conveying part, detaching part , cooling part and sifting part. The machine can work 24 hours without stop!!!